At present, there emerges a new way recycling waste tyres which is called pyrolysis. Pyrolysis refers to a chemical process that converts high-molecular compound into other low molecular compound by heat energy. By using this technology, these waste tyres can be effectively converted into tyre oil, carbon black and steel wire. On the basis of the principle of pyrolysis, our company has designed the advanced waste tyre to oil plant.
Maybe you would like to know how the waste tyre to oil plant works. Now we will tell you the details of waste tyre pyrolysis process. This process can be described as follows:
Feeding the raw material into the reactor by manual or auto feeder, then fire the fuel to heat the reactor. After the temperature increase to relevant degree, the oil gas will be generated and enter the gas separator. Here, the heavy components will be liquefied and drop into the heavy oil tank. And light oil gas will rise into the oil condenser being liquefied and get into the oil tank. The unliquefied combustible gas enter the hydroseal , in here , after desulfuration and purification, one part of it will be recycled to heat the reactor, another part will be burn out to reduce the pressure while the pressure is too high.
Features and advantages of the tyre to oil plants:
1. Basic configuration with mature manufacturing, installation and operating technology.
2. Auto tire shredding system, auto feeding and carbon/steel discharging system.
3. Totally sealed to forbidden gas/odor leaks out.
4. Rotary running that ensure the heating is efficient and energy saving.
5. High efficient tubular condensing system.
6. Latest united heat insulating layer with longer serving life time.
Usage of the end products:
|1||Pyrolysis oil||• can be sold directly.|
|• Reprocessed into diesel and by waste oil distillation machine.|
|• can be used as fuel for iron factory, power plant, cement factory, restaurant, etc.|
|2||Carbon black||• can be sold directly.|
|• Reprocessed into high quality carbon by the carbon black processing plant.|
|• make carbon brick by briquetting equipment.|
|3||Steel wire (For tire)||• can be sold directly.|
|4||Combustible gas||• can be used as fuel heating the reactor.|
Now, Beston waste tire to oil plants not only have passed the ISO, CE, SGS certifications, but also have been exported to many countries, they are Ukraine, Dominican, Korea, Nigeria, Brazil, Jordan, Indonesia, Hungary etc. So our plants are becoming more and more popular in the domestic and foreign markets. We have designed three different operating systems based on the different needs of customers. They are batch type, semi-automatic type and fully continuous pyrolysis plant for customers to chose. You can choose the suitable plant according to your actual demand.
|Daily capacity||6 MT||10 MT||20 MT||30MT,40MT,50MT|
|Raw material||Waste tires, rubber, plastic, oil sludge, medical waste|
|Working method||Batch||Semi-Continuous||Fully continuous|
|Operating pressure||Constant pressure|
|Reactor rotate speed||0.4 turn/minute||Not rotary type|
|Total power||24 kw/h||30 kw/h||54 kw/h||53.6,62,84(kw/h)|
|Reactor size(m)||D2.2*L5.1||D2.8*L6.2||D2.8 *L7.1||L12.5*W2.2*H2.5|
|Space (L*W*H)||20*10*10 m||25*15*10 m||25*15*10 m||20*15*10m,33*15*10m|
For each set of plant, we will arrange one technician to guide your installation, test the machine and train your workers until you can run the plant smoothly. Besides, we will provide on-year warranty and our engineers are available to serve at any time. Welcome to contact us if you have any need.