The small scale tyre recycling plant is also called batch operating pyrolysis plant, which can turn waste tires into fuel oil, carbon black, steel wire under certain conditions. In addition, this type of plant can be also able to process plastic, rubber, oil sludge.
Why are small tyre recycling plants very popular? On one hand, this plant is easy to operate. It doesn’t need tire pre-treatment equipment, the whole waste tyre can be put into pyrolysis reactor directly. On the other hand, this plant also has many advantages such as low cost, less land, safety, energy saving, environmental protection etc.
Beston small tyre recycling plants are equipped with advanced safety devices (alarm for over temperature and pressure, auto pressure releasing system, fire fighting devices) and latest de-dusting system (water spray, ceramic ring filter, washing chamber), which can guarantee safety, energy saving and environmental protection in the whole tyre pyrolysis process.
Working process of small tyre recycling machine:
1. Putting waste tires into the pyrolysis reactor directly.
2. Heating the pyrolysis reactor by using fuel materials, such as coal, charcoal, fuel gas, wood etc. The reactor will be slowly heated, when the temperature reaches around 250 degree, the oil gas will be produced.
3. A part of oil gas will go to the condensing system to form liquid oil.The gas can not be liquefied under normal pressure will go back to combustion system. It can be used as fuel material to heat the reactor, which will save energy for the whole working process.
4. When the oil production is finished, the temperature of pyrolysis reactor will be down. At the same time, we can get carbon black and steel wire.
5. The smoke produced from reactor can achieve national emission standard after being processed by the dedusting system.
Finally, we can get pyrolysis oil, steel wire and carbon black from tyre pyrolysis, they all belong to the available energy and can be applied in many fields: Tyre pyrolysis oil can be widely used as fuel oil in industries such as steel and iron and boiler factories, ceramics, power or chemical industries etc. And it can be used for generators to get electricity; Carbon black can be used for making construction bricks with clay, also can be used as fuel; Steel wire(for waste tires) can be recycled into smelting plant.
As the professional waste recycling pyrolysis plants manufacturer in China, we have designed two types of small tyre recycling plants for sale. They are BLJ-6 and BLJ-10, and their daily handing capacity range from 6 MT to 10 MT. The following is their detailed parameter information.
|Raw material||Waste tires,rubber,plastic,oil sludge|
|Daily capacity||6 MT||10 MT|
|Operating pressure||Constant pressure|
|Reactor rotate speed||0.4 turn/minute|
|Total power||24 kw/h||30 kw/h|
|Reactor size||D2.2*L 5.1m||D2.8*L6.2 m|
|Space for machine(L*W*H)||20*10*10 m||25*15*10 m|
We also provide the perfect services: (1)Design the installation drawings according to your site. (2)1 year warranty, engineers are available to service at any time.(3) Periodical call visit, to make sure there are no problems of the equipment.(4) Design specific maintenance program according to different situation of your plant. (5)For each set of machine, one technician will be sent to guide your installation, test the machine and train your workers. Besides, we will provide one month’s service for free.