Rubber Powder Machine 

tyre shredder

If using different methods of recycling waste tires, then the final products are also different. For example, if you want to get fuel oil, carbon black and steel wire, the tyre pyrolysis plant is necessary. If you want to get rubber powder from waste tyres, you have to consider using the rubber powder machine production line.

A complete set of rubber powder machine production line is mainly composed of Wire Drawing Machine, Tire Cutting Machine,Tire Crusher, Belt conveyor, Coarse Crush Machine, Superfine Rubber Mill, BG Screw Conveyor, BG Coarse Fiber Separator, BG Rubber Power Classifier, BG Vibration& Magnetic Separator Machine.

1. Wire Drawing Machine

Hydraulic tire single hook wire drawing machine is an equipment completely pulled out the steel wire of the bead in once. Its purpose is convenient to the after crushing and cutting. It mainly consists of motor pumps, hook, cross plate, body frame, oil cylinder , hydraulic station. Control handle, guide wheel.

Wire Drawing Machine
Wire Drawing Machine

Model 1200
Capacity(pcs/h) 30-60
Handing tire(mm) ≦Ф1200
Motor(kw) 7.5
Working pressure(t) 15
Cylinder moving distance(mm) 1300
Dimensions(mm) 3150×750×1400
Weight (t) 1.6

2. Tire Cutting Machine

Tyre cutting machine is only used to cut whole tire if its diameter is larger than 1200mm. If size of tire is less than 1200mm, it will not need this step.

Tire Cutting Machine
Tire Cutting Machine

Model J-3000
Handing tire(mm) ≦Ф1200
Motor(kw) 18.5
Working pressure(t) 380
Weight (t) 25

3. Tire Crusher

BG Tire Crusher is used to crush tire chips in ambient process. It mainly consists of the ;lifting device, power system, crush blade, screen institution.

Tire Crusher
Tire Crusher

Technology parameter:

Model 900 1200
Capacity(pcs/h) 1-3 2.5-5
Feed size(mm) ≦Ф900 ≦Ф1200
Specification of the materials(mm) 50×50 50×50
Motor power(kw) 20*2+1.5+0.5 45*2+3
Spindle speed(rev/min) 16 12
Dimensions(mm) 2000×2500×2800 4000×3400×3700
Weight (t) 6.8 18

4. Belt Conveyor

BG belt conveyor is a line to connect the front and rear so that it can work continuously process equipment, designed specifically for transporting the entire tire, delivery of the rubber blokes and broken rubber block after cutting. Its components include: motor , reducer, flat conveyor belt, roller, rack, baffles,casters.

Belt Conveyor
Belt Conveyor

Model 500,650,900,13000
Processing amount(K/H) 1000~10000
Conveying length(m) 4-10
Conveying height(m) 1-5
Conveying width(mm) 500~1300
Conveying speed (m/min) 10-30
Motor power(kw) 1.1~3

5. Coarse Crush Machine

BG coarse crush machine is our company R&D to solve various materials primary crush. It mainly used to make the big grain or lump smash into small grain.

Coarse Crush Machine
Coarse Crush Machine

Features:

(1)The machine is patent certification, it’s suitable for coarse grinding process of various rubbers, plastic, chemical industry, herbal medical.

(2)The machine tools are made of special alloy steel after special hardness treatment, wear-proof.

(3)The power blade adopts removal blade, so that one piece blade can used four times, it more durable than average blades.

(4)The device is formed by rotating blade and fix blade crushes all kind of material, the resulting finished grains are control by screener. Exchanging different size screener get you required finished grains.

(5)The machine covers small area, high energy consumption, creating simple, easy maintenance.

Model 1000
Feed size(mm) 50×50
Specification of the materials(mm) 2-15
Capacity (kg/h) 800~1600
Motor power (kw) 37
Overall Dimensions(mm) 2000×1800×2500
Weight (t) 2

6. Superfine Rubber Mill

This machine can crush rubber into small granules with 2-3 mm.

Superfine Rubber Mill
Superfine Rubber Mill

Model XS-300
Capacity (kg/h) 1.5-2.5
Feed size(mm) ≦20
Specification of the materials(mm) 2-3
Motor power (kw) 30
Overall Dimensions(mm) 1400×1100×1900
Weight (t) 2

7. Screw Conveyor

BG Screw Conveyor is a pipeline transportation equipment connected between each device.

Conveying assembly line, and used to achieve the separate of powers or grains, it mainly consists of electromotor, reducer, convey material pipe, screw axis, bunker, body frame, observation windows, dowsing motor, dosing rotary value, and outlet.

BG Screw Conveyor

Model No. 34, 44, 70
Processing amount(K/H) 500~1500
Conveying length(m) 3-8
Conveying speed (m/min) 60
Motor power(kw) 1.1~3
Weight (t) 0.15~0.8

Features:

It adopts fully enclosed conveying material and has an observation window, the materials can be observed at any time during the operation of the device. It has below advantages: small size, bug conveying capacity, enhance the high, install and easy to move and no dust in the work process, it is ideal equipment for pan and tilt conveyor tires and rubber block.

Throughput can adopt PLC program control of the conveyor according to customer requirements, accurate, smooth and uniform the tire, rubber blocks delivered to each device, ensuring the stability, security, high efficiency operation of the entire production line.

8. Coarse Fiber Separator

BG coarse fiber separating machine is an excellent performance of air separation equipment, After rubbing and cutting machine grinding ,the particles mixed in fiber will be separation, to improve the purity of particles , so that the next process to produce high quality Rubber powder, its main components include: suction outlet, adjusting throttle, hoses, fans, the rackcyclone separator and so on.

Coarse Fiber Separator
Coarse Fiber Separator

Features:

(1)High sorted accuracy, can be divided into more than 96% crude fiber elected.

(2) Sorted height can be adjusted, easy to adjust.

(3) Set two widths of the suction outlet, and at the top with a damper adjustment, the size of suction can be adjusted to achieve improved production efficiency and precision sorted function.

(4) Adoption of improved fan, suction, no blocking material, cyclone separator can effectively separate the fibers and air, so that the work of no environmental pollution and more processing capacity.

Model No. 75
Processing amount(K/H) 400-1000
Materials handing Particles, fibers
Motor power(kw) 7.5
Separation efficiency(%) ≥96
The number of tuyere(piece) 2
Weight (t) 1.5

9. Rubber Power Classifier

BG Rubber Power Classifier utilizes high speed air current to fluidize powder materials in sealed environment, under negative air pressure, light and heavy powders will be set apart, in this way to grade different size of rubber powders.it mainly consist frequency conversion motor, V belt pulley, feeding pipe, bearing bracket, rotor, big impeller, small impeller, adjusting plate, disperse plate, rotary valve,etc.

BG Rubber Power Classifier

Model No. 75
Processing amount(K/H) 300-800
Spindle speed(r/m) 15-1200
Finished size(mesh) 15-150
Motor power(kw) 75+1.1
Separation efficiency(%) 98
Weight (t) 1.3

10. Vibration& Magnetic Separator Machine

BG Vibration& Magnetic Separator Machine is mainly used for sieving of the rubber particles, with a compact, small size, no dust, low noise, low energy consumption, easy movement and maintenance.

BG Vibration& Magnetic Separator Machine
BG Vibration& Magnetic Separator Machine

Structural principle

Vibrating rack is connected with screen box, it can generated swing back and forth by the Vibration motor driven oscillating mechanism, one-time screening material if two or three to achieve the requirements of the products.

Model No. 1000
Processing amount(K/H) 500-1000
Spindle speed(r/m) 300-1200
Finished size(mesh) 10-150
Motor power(kw) 0.55
Separation efficiency(%) 98
Height adjustment(mm) 100-200
Weight (t) 1.3