Continuous Waste Tyre Pyrolysis Plant

Continuous Tyre Pyrolysis Plant

The latest fully continuous waste tyre pyrolysis plant is designed to ensure safety, economy and environmental protection. And this plant not only can work continuously for 24 hours. but also feed in one side and dischage in another side.  The continuous tyre pyrolysis plant can deal with tyre, rubber, plastic, medical waste and oil sludge.

The continuous waste tyre pyrolysis plant is equipped with moving horizontal pyrolysis reactor, hot air circulation heating system, oil gas filter, spray cooling system, secondary fire retardant damper, strong spray dedusting system, oil gas recycling system, feeder system, discharging system, pressure and temperature multipoint monitoring system, central electric control system. And this plant is also equipped with large heat exchange area tube condensing device, which can effectively improve the cooling efficiency and product output rate.

Fully Continuous Tyre Pyrolysis Plant
Fully Continuous Tyre Pyrolysis Plant

Introduction of continuous waste tyre pyrolysis process:

Before pyrolysis, the whole tires need to be shredded into small pieces. First, pull out the steel wire in tire sidewall; Then cut the tires into bulks. If the tires diameter less than 1200mm, don’t need this step. And can directly use next comprehensive shredder to cut into small pieces. Crush the tire bulks or diameter less than 1200mm whole tires into 2-5cm small pieces. Feeding tire pieces into reactor by the sealed screw conveyor. Fire the fuel in the burning room, the fuel could be diesel, natural gas, LPG. The hot air will flow into the reactor for heating. When the inner temperature of the reactor reaches to 100 degree, the oil gas will be generated. Then goes into the manifold firstly. In the mainfold, the heavy particles will be liquefied into heavy oil and drop in the heavy oil tank. The light oil gas rise up. The damping tank will reduce the oil gas moving speed and then goes into condensers uniformly. In the horizontal tubular condensers, the oil gas will be liquefied into fuel oil. A large scale of oil gas will be liquefied into fuel oil and enter oil tank. In the hydroseal, the combustible gas will be desulfurated and cleansed. Then recycled to the burning room to provide heat, saving a lot of fuel. Hot smoke gets out from the reactor through the inner pipe of heat exchange system. Air(Oxygen) enter through the out pipe of the heat exchange system. In this process, the air will be heated by the hot smoke, then transferred to the burning room to provide the oxygen, this is the function of the heat exchange system. In the flue condenser, the smoke will be cooled down, then enter the dedusting system. In the spraying tower, the smoke will go through the water washing, water spray, ceramic ring adsorption and activated carbon adsorption. After four filters, the clean smoke can meet the EU environmental protection and emission standards. The cabon black with steel wire will be discharged by the auto screw discharger. Through the magnetic separator, the steel wire and carbon black will be separated, and transported into the storage tank.

The following is the 3D working video of  continuous waste tyre pyrolysis plant:

And the final pyrolysis products have many uses. For example, the tire pyrolysis oil can be used as industrial fuel materials for burning, or further refined to diesel or gasoline by waste oil distillation equipment. The carbon black from tyre pyrolysis can be used for construction bricks with clay or used as fuel. The steel wire can be re-sale or reprocessing. There is also a little combustible gas producing in the process, the gas can be recycled to heat the reactor as fuel, which will save energy for the whole working process.

plastic pyrolysis oil
pyrolysis oil

The pyrolysis product rate of all kinds of waste tires, rubber, plastic

material Item fuel oil steel wire carbon black combustible gas
tires truck tires 45%-50% 15%-20% 30% 5%-10%
car tires 40-45% 10%-15% 40% 5%-10%
motorbike bike tires 30%-35% 5%-10% 10% 5%-10%
rubber cable 25%-35%
shoe sole 25%-35%
mixed shoe sole 20%-30%
slipper 20%-30%
waste fiber carpet 30%
PMMA 40%
other mixed rubber 35%
waste plastic PE 85%-95%
PP 80%-90%
PS 80%-90%
ABS 40%
pure white plastic 60%-70%
fishing net, safety net 45%-50%
MAMEI 40%
plastic brand 20%
pulp 20%-30%
daily life rubbish 30%-50%
pure plastic cable 60%-80%
pure purchase bag 50%

Technical advantages of continuous waste tyre pyrolysis plant

1. Continuous pyrolysis plant adopts the screw feeding sealing system technology, which is hold by the company’s invention patents, hot air heating furnace circulating heating technology, heat drying technology with high heat exchange efficiency and capacity.

2. Impeccable electrical control system save labor costs.

3. Three waste utilization reasonable recovery can basically realize of zero emissions, safety and environmental protection.

As a professional manufacturer in China, Beston continuous waste tyre pyrolysis plant mainly has three models: BLL-30, BLL-40, BLL-50. And their daily capacity ranges from 30 to 50 tons. The following table shows the detailed parameters. So far, our pyrolysis plants have been exported to many countries: they are Ukraine, Korea, Brazil, Indonesia, Dominica, Nigeria, Hungary, South Africa, Romania etc. Welcome to visit our factory, we are looking forward to cooperating with you!

Data BLL-30 BLL-40 BLL-50
Daily capacity 30MT 40MT 50MT
Raw material Waste tires, rubber, plastic, oil sludge, medical waste
Working method Fully continuous
Operating pressure Constant pressure
Reactor rotate speed Not rotary type
Total power 53.6 kw/h 62 kw/h 84 kw/h
Reactor size(m) L12.5*W2.2*H2.5 L12.5*W2.2*H2.5 L12.5*W2.2*H2.5
Space(L*W*H) 20*15*10m 33*15*10m 33*15*10m

After-sales Service:

1. Design the installation drawings according to your site.

2. 1 year warranty, engineers available to service at any time.

3. Periodical call visit, to make sure there is no problems of the equipment.

4. Design specific maintenance program according to different situation of your plant.

5. For each set of machine, one technician will be sent to guide your installation, test the machine and train your workers. Besides, we will provide one month’s service for free.

Please feel free to give your inquiry in the form below. We will reply you in 24 hours. Thanks.