Continuous Waste Tyre Pyrolysis Plant

Continuous Tyre Pyrolysis Plant

The latest fully continuous waste tyre pyrolysis plant is designed to ensure safety, environmental protection and economy. And this plant can work for 24 hours without a stop.  What’s more, continuous tyre pyrolysis plant is also suitable for handling rubber, plastic, medical waste and oil sludge, they  are eventually converted into fuel oil, carbon black and wire steel(only for waste tires).

Our continuous waste tyre pyrolysis plant is equipped with moving horizontal pyrolysis reactor, hot air circulation heating system, oil gas filter, spray cooling system, secondary fire retardant damper, strong spray dedusting system, oil gas recycling system, feeder system, discharging system, pressure and temperature multipoint monitoring system, central electric control system. And this plant is also equipped with large heat exchange area tube condensing device, which can effectively improve the cooling efficiency and product output rate.

Fully Continuous Tyre Pyrolysis Plant
Fully Continuous Tyre Pyrolysis Plant

Introduction of continuous waste tyre pyrolysis process:

Firstly, before starting the tyre pyrolysis, the whole waste tyre need to be broken into 30-50 mm rubber pieces by the crusher system to meet the requirement of the spiral feeding device. (According to the investor, it is better to process the tire into rubber particles). Then, pre-treated rubber will be conveyed to the moving horizontal pyrolysis reactor through feeder system, it starts to pyrolysis and oil gas will be generated when temperature up to 500 degrees. Then the oil gas will be cooling down by spray cooling system, it would be liquefied, go into the oil tank. And at the same time, some un-condensed gas come into hot air circulation heating system by secondary fire retardant damper, it will be recycled for heating reactor as gas material. Exhaust gas go to the strong spray de-dusting system for removing pollution, then let environmental gas go to the air. The pyrolysis slag emissions and recycled through second sealed discharging system.

When the pyrolysis process is completed, we can get these final products:  they are tire oil( about 45%), carbon black(35% ), steel wire(15%). And they all have wide range of applications in the different. The tire pyrolysis oil can be used as industrial fuel materials for burning, or further refined to diesel or gasoline by waste oil distillation equipment. The carbon black from tyre pyrolysis can be used for construction bricks with clay or used as fuel. The steel wire can be re-sale or reprocessing. There is also a little combustible gas producing in the process, the gas can be recycled to heat the reactor as fuel, which will save energy for the whole working process.

plastic pyrolysis oil
pyrolysis oil

The pyrolysis product rate of all kinds of waste tires, rubber, plastic

material Item fuel oil steel wire carbon black combustible gas
tires truck tires 45%-50% 15%-20% 30% 5%-10%
car tires 40-45% 10%-15% 40% 5%-10%
motorbike bike tires 30%-35% 5%-10% 10% 5%-10%
rubber cable 25%-35%
shoe sole 25%-35%
mixed shoe sole 20%-30%
slipper 20%-30%
waste fiber carpet 30%
PMMA 40%
other mixed rubber 35%
waste plastic PE 85%-95%
PP 80%-90%
PS 80%-90%
ABS 40%
pure white plastic 60%-70%
fishing net, safety net 45%-50%
plastic brand 20%
pulp 20%-30%
daily life rubbish 30%-50%
pure plastic cable 60%-80%
pure purchase bag 50%

Technical advantages of continuous waste tyre pyrolysis plant

1. Continuous pyrolysis plant adopts the screw feeding sealing system technology, which is hold by the company’s invention patents, hot air heating furnace circulating heating technology, heat drying technology with high heat exchange efficiency and capacity.

2. Impeccable electrical control system save labor costs.

3. Three waste utilization reasonable recovery can basically realize of zero emissions, safety and environmental protection.

As a professional manufacturer in China, Beston continuous waste tyre pyrolysis plant mainly has three models: BLL-30, BLL-40, BLL-50. And their daily capacity ranges from 30 to 50 tons. The following table shows the detailed parameters. So far, our pyrolysis plants have been exported to many countries: they are Ukraine, Korea, Brazil, Indonesia, Dominica, Nigeria, Hungary, South Africa, Romania etc. Welcome to visit our factory, we are looking forward to cooperating with you!

Data BLL-30 BLL-40 BLL-50
Daily capacity 30MT 40MT 50MT
Raw material Waste tires, rubber, plastic, oil sludge, medical waste
Working method Fully continuous
Operating pressure Constant pressure
Reactor rotate speed Not rotary type
Total power 53.6 kw/h 62 kw/h 84 kw/h
Reactor size(m) L12.5*W2.2*H2.5 L12.5*W2.2*H2.5 L12.5*W2.2*H2.5
Space(L*W*H) 20*15*10m 33*15*10m 33*15*10m

After-sales Service:

1. Design the installation drawings according to your site.

2. 1 year warranty, engineers available to service at any time.

3. Periodical call visit, to make sure there is no problems of the equipment.

4. Design specific maintenance program according to different situation of your plant.

5. For each set of machine, one technician will be sent to guide your installation, test the machine and train your workers. Besides, we will provide one month’s service for free.

Please feel free to give your inquiry in the form below. We will reply you in 24 hours. Thanks.