The latest fully continuous waste tyre pyrolysis plant is designed to ensure safety, environmental protection and economy. And this plant can work for 24 hours without a stop. What’s more, continuous tyre pyrolysis plant is also suitable for handling rubber, plastic, medical waste and oil sludge, they are eventually converted into fuel oil, carbon black and wire steel(only for waste tires).
Our continuous waste tyre pyrolysis plant is equipped with moving horizontal pyrolysis reactor, hot air circulation heating system, oil gas filter, spray cooling system, secondary fire retardant damper, strong spray dedusting system, oil gas recycling system, feeder system, discharging system, pressure and temperature multipoint monitoring system, central electric control system. And this plant is also equipped with large heat exchange area tube condensing device, which can effectively improve the cooling efficiency and product output rate.
Introduction of continuous waste tyre pyrolysis process:
Firstly, before starting the tyre pyrolysis, the whole waste tyre need to be broken into 30-50 mm rubber pieces by the crusher system to meet the requirement of the spiral feeding device. (According to the investor, it is better to process the tire into rubber particles). Then, pre-treated rubber will be conveyed to the moving horizontal pyrolysis reactor through feeder system, it starts to pyrolysis and oil gas will be generated when temperature up to 500 degrees. Then the oil gas will be cooling down by spray cooling system, it would be liquefied, go into the oil tank. And at the same time, some un-condensed gas come into hot air circulation heating system by secondary fire retardant damper, it will be recycled for heating reactor as gas material. Exhaust gas go to the strong spray de-dusting system for removing pollution, then let environmental gas go to the air. The pyrolysis slag emissions and recycled through second sealed discharging system.
The pyrolysis product rate of all kinds of waste tires, rubber, plastic
|material||Item||fuel oil||steel wire||carbon black||combustible gas|
|motorbike bike tires||30%-35%||5%-10%||10%||5%-10%|
|mixed shoe sole||20%-30%|
|waste fiber carpet||30%|
|other mixed rubber||35%|
|pure white plastic||60%-70%|
|fishing net, safety net||45%-50%|
|daily life rubbish||30%-50%|
|pure plastic cable||60%-80%|
|pure purchase bag||50%|
Technical advantages of continuous waste tyre pyrolysis plant
1. Continuous pyrolysis plant adopts the screw feeding sealing system technology, which is hold by the company’s invention patents, hot air heating furnace circulating heating technology, heat drying technology with high heat exchange efficiency and capacity.
2. Impeccable electrical control system save labor costs.
3. Three waste utilization reasonable recovery can basically realize of zero emissions, safety and environmental protection.
As a professional manufacturer in China, Beston continuous waste tyre pyrolysis plant mainly has three models: BLL-30, BLL-40, BLL-50. And their daily capacity ranges from 30 to 50 tons. The following table shows the detailed parameters. So far, our pyrolysis plants have been exported to many countries: they are Ukraine, Korea, Brazil, Indonesia, Dominica, Nigeria, Hungary, South Africa, Romania etc. Welcome to visit our factory, we are looking forward to cooperating with you!
|Raw material||Waste tires, rubber, plastic, oil sludge, medical waste|
|Working method||Fully continuous|
|Operating pressure||Constant pressure|
|Reactor rotate speed||Not rotary type|
|Total power||53.6 kw/h||62 kw/h||84 kw/h|
1. Design the installation drawings according to your site.
2. 1 year warranty, engineers available to service at any time.
3. Periodical call visit, to make sure there is no problems of the equipment.
4. Design specific maintenance program according to different situation of your plant.
5. For each set of machine, one technician will be sent to guide your installation, test the machine and train your workers. Besides, we will provide one month’s service for free.